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COSHH Assessment for Manufacturing & Engineering

Comprehensive COSHH guidance covering 10 industry types within manufacturing & engineering. Identify hazardous chemicals, understand your legal obligations, and create compliant risk assessments.

Industries in Manufacturing & Engineering

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General Manufacturing

Solvents Lubricants Adhesives Paints
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Food & Drink Manufacturing

Cleaning chemicals Sanitiser Refrigerants
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Plastics & Rubber Manufacturing

Plastic resins Curing agents Release agents
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Metal Fabrication & Machining

Cutting oil Coolant Degreaser Welding fumes
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Electronics Assembly

Solder flux Cleaning solvents Conformal coating
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Textiles & Clothing

Fabric dyes Finishing chemicals Bleach
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Furniture Making & Upholstery

Wood stain Adhesive Foam chemicals Varnish
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Printing & Packaging

Printing ink Solvents Cleaning agents
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Sign Making & Graphics

Vinyl adhesive Printing ink Cleaning solvents
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Jewellery Making & Crafts

Acid pickle Solder flux Polishing compounds

Common Hazardous Substances

These are the most commonly encountered hazardous substances across manufacturing & engineering workplaces. Each substance requires a specific COSHH assessment covering exposure routes, control measures, and PPE.

Acid pickleAdhesiveAdhesivesBleachCleaning agentsCleaning chemicalsCleaning solventsConformal coatingCoolantCuring agentsCutting oilDegreaserFabric dyesFinishing chemicalsFoam chemicalsLubricantsPaintsPlastic resinsPolishing compoundsPrinting inkRefrigerantsRelease agentsSanitiserSolder fluxSolventsVarnishVinyl adhesiveWelding fumesWood stain

COSHH Requirements for Manufacturing & Engineering

Risk Assessment

Identify all hazardous substances used in your manufacturing & engineering workplace and assess the risk of exposure to employees, contractors, and visitors.

Control Measures

Implement appropriate controls following the hierarchy: elimination, substitution, engineering controls, administrative controls, and PPE as a last resort.

Health Surveillance

Where substances may cause occupational diseases (e.g. dermatitis, asthma), health surveillance programmes must be in place.

Training & Records

All staff must be trained on the hazards they face, how to use controls properly, and what to do in an emergency. Keep records of all training.

How COSHH.app Helps Manufacturing & Engineering Businesses

Creating COSHH assessments manually is time-consuming and error-prone. COSHH.app streamlines the entire process for manufacturing & engineering businesses:

  1. Scan chemical labels — Use your phone camera to scan any chemical label. Our AI extracts the product name, GHS symbols, hazard statements, and precautionary statements automatically.
  2. Automatic SDS retrieval — We cross-reference the identified chemical against Safety Data Sheet databases to pull in detailed safety information including Workplace Exposure Limits (WELs).
  3. Generate compliant reports — Our AI generates a comprehensive COSHH report covering all 15 sections recommended by the HSE, tailored to your specific workplace and industry.
  4. Train your staff — Assign training modules to team members and track completion with digital sign-off records.

Whether you're a sole trader or a large organisation, COSHH.app makes chemical safety compliance straightforward and affordable. Learn more about COSHH requirements or get started free.

Frequently Asked Questions

Do I need a COSHH assessment for manufacturing & engineering?

Yes. Under the COSHH Regulations 2002, any UK business in manufacturing & engineering that uses, stores, or produces hazardous substances must carry out a suitable and sufficient COSHH risk assessment.

What are the most common chemical hazards in manufacturing & engineering?

The most common hazardous substances include Acid pickle, Adhesive, Adhesives, Bleach, Cleaning agents, Cleaning chemicals. Each requires specific control measures documented in a COSHH assessment.

How often should I review my COSHH assessments?

At least annually, or when there is a change in work processes, new substances are introduced, or following an incident.

Other Industry Sectors

Create Your Manufacturing & Engineering COSHH Assessment

Scan chemical labels, retrieve Safety Data Sheets, and generate COSHH reports aligned with HSE guidance — built for manufacturing & engineering businesses.